winter, oil and gas field pipeline crude oil, natural gas, once the temperature plummeted, the fluidity of the light is reduced, the heavy is condensed into a solid “ice plug”! --This disastrous phenomenon known as “ice jam” has caused numerous energy companies to suffer heavy losses. Traditional accompanying heat program such as: electric blanket type heat preservation, steam accompanying heat. Either the temperature is not up to standard, or high energy consumption, maintenance is difficult. And a seemingly ordinary metal cable - MI armored heating cable, but with “self-heating charging treasure” posture, quietly rewrite the rules of the heat attack and defense war.
First, crack the ice jam predicament: MI armored “rechargeable treasure” logic
Imagine, if the pipeline can be like a cell phone “plug and play”, at any time to replenish the heat, the ice jam crisis will no longer exist - - This is the core philosophy of MI armored heating cable. -This is the core philosophy of MI armored heating cable.
“Alloy heart + mineral armor”: its internal use of single or multiple alloy electric wire as a heat source, the outer layer of magnesium oxide as an insulating heat-conducting layer, and then wrapped in seamless stainless steel sheath, forming a similar “rechargeable treasure” triple energy structure. This design allows the cable to work stably at a continuous high temperature of 205-650℃, which can easily cope with the needs of asphalt, crude oil and other high-viscosity media.
24-hour standby mode: through the supporting explosion-proof temperature controller, the cable can automatically adjust the output power according to the ambient temperature, to achieve “on-demand heat supply”. For example, a petrochemical company's asphalt tanks, through the MI armored heating cable to maintain the pipeline temperature accurately at 220 ℃, completely free from the winter production stagnation.
Second, from the laboratory to the polar battlefield: the technical parameters of the “violent aesthetics”
MI armored heating cable's hardcore performance, from the extreme fusion of material science and engineering design:
Temperature-resistant ceilings: different sheath materials are adapted to extreme environments. Stainless steel sheath temperature resistance of 650 ° C, 825 alloy sheath up to 800 ° C, copper sheath up to 300 ° C, copper-nickel alloy sheath up to 450 ° C, even if it is the Siberian -50 ° C cold or refinery high-temperature pipeline, but also can be easy to handle.
Explosion-proof safety boundary: Magnesium oxide insulation not only has a high thermal conductivity of 98%, but also has natural fire and explosion-proof characteristics. In aerospace fuel pipes, chemical plants and other high-risk scenarios, it is called “the heat guard that will not detonate”.
Economics of life: traditional heating cable needs to be replaced frequently, while MI armored heating cable can last for more than 20 years due to the integral structure which cannot be cut, and the cost of the whole life cycle is reduced by 40%.
Third, the oil and gas field's “heat revolution”: from passive defense to intelligent control
In a Xinjiang oil and gas field's actual case, MI armored heating cable's application shows the subversive value:
Ice blocking clear zero: the whole pipeline accompanies the heat, even if in the night time -30 ℃ under the environment, the crude oil fluidity still maintains the best state, the annual failure rate dropped 90%; Energy consumption slimming: compared with the traditional accompanying heat tape needs to be replaced frequently, and MI armored heating cable because of the unshearable integral structure, the service life can be more than 20 years, the whole life cycle cost reduced by 40%. energy consumption slimming: compared with the traditional steam accompanied heat, electric energy direct heat efficiency increased by 70%, a single pipeline annual electricity cost savings of more than a million dollars;
intelligent IOT: through the temperature sensor and the central control system linkage, the management personnel can remotely monitor thousands of kilometers of the pipeline network's “temperature curve”, the real realization of the "unmanned The whole network temperature control.
Finally
From the “rechargeable treasure” type of flexible energy supply to the “Iron Man”-like extreme protection, MI armored heating cable redefines thermal energy management with hardcore technology. With MI armored heating cable as the core, Anhui Yuyu has become a leading company in the field of electric heat accompaniment through technological innovation and scenario-based solutions. Its products not only break through the extreme environmental limitations, but also promote the intelligent upgrading of energy, transportation, infrastructure and other industries with high safety and economy, highlighting the key role of “China's Smart Manufacturing” in the global industrial support.
